Why Use Epoxy Flooring in Aircraft Hangars?
Aircraft hangar epoxy flooring provides the durability and chemical resistance that aviation operations require. Unlike standard concrete, epoxy systems handle the extreme demands of aircraft storage and maintenance facilities.
Key benefits for aviation facilities:
- Static-dissipative properties – Safely dissipate electrical charges during fuel handling and prevent dangerous spark risks
- Fire-resistant formulations – Meet stringent aviation safety codes and reduce fire hazards in fuel storage areas
- Anti-slip textures – Provide secure footing even when contaminated with oils or hydraulic fluids
- Seamless installation – Eliminate joints and cracks where fuel and chemicals can penetrate and cause damage
- Chemical resistance – Withstand exposure to Jet A-1, Avgas, Skydrol, and aviation cleaning solvents.
Aviation-Grade Epoxy Flooring Systems for Queensland Aircraft Hangars
Fuel-Resistant Coating Technology: Aviation fuels and chemicals eat through standard coatings in months. Our epoxy systems use specialized resins engineered specifically for Jet A-1, Avgas, hydraulic fluid, and Skydrol that maintain 100% resistance even with continuous exposure over years of operation.
Static-Dissipative and Conductive Systems: Fuel handling creates static electricity risks that can be catastrophic. Our ESD flooring systems provide the grounding path aviation safety requires, meeting NFPA 77 standards with documented conductivity testing on every installation.
Heavy-Load Capacity for Aircraft Operations: Aircraft concentrate enormous weight into small contact points. Landing gear creates pressures exceeding 150 PSI. Our 3-5mm epoxy systems distribute these loads across the substrate, preventing the cracking that happens with thin coatings.
Ipswich Aviation Facility Applications
Different aviation operations have different flooring needs. What works for a single-aircraft private hangar won’t cut it for commercial facilities or agricultural operations.
CASA Compliance and Aviation Safety Standards
Aviation facilities can’t operate without meeting strict regulatory requirements. Your hangar flooring plays a bigger role in compliance than most people realize, affecting everything from fire safety to environmental protection.
Regulatory Requirements for Hangar Flooring: CASA Part 145 facilities require specific flooring standards. Our systems comply with AS 1940 requirements and carry documented fire resistance ratings.
Environmental Protection Features: Spills need containment before reaching groundwater. Our seamless systems integrate with drainage to channel spills to collection points.
Emergency Response Capabilities: Response time matters during spills. Our non-porous surfaces allow rapid cleanup while remaining compatible with fire suppression and decontamination protocols.
Installation Process for Aviation Facilities
We’ve developed installation methods that work around your flight schedule and operational needs without compromising the quality of the finished system.
Minimal Operational Disruption: Phased installation lets you keep portions of your hangar operational during work. We schedule around your flight operations and use rapid-cure formulations that reduce downtime.
Surface Preparation Standards: Diamond grinding achieves the concrete profile aviation loads require. We conduct moisture testing to prevent adhesion failures and ensure proper substrate preparation before application.
Quality Assurance and Testing: Performance verification procedures confirm your floor meets specifications.
Long-Term Performance and Maintenance
Aviation Facility Maintenance Protocols: Compatible cleaning products preserve chemical resistance. Regular inspections catch small issues early, and simple touch-up procedures handle minor wear areas.
Lifecycle Cost Analysis: Epoxy outperforms alternatives over time. Our systems reduce maintenance costs while light reflectivity lowers electricity expenses compared to bare concrete.
System Renewal and Upgrades: Recoating extends floor life without full replacement. Technology improvements offer enhanced performance, and compliance updates meet evolving aviation safety standards.
Frequently Asked Questions About Aircraft Hangar Epoxy Flooring
We typically see our aviation-grade systems lasting 15-25 years with proper maintenance. The lifespan depends on your hangar’s traffic levels and chemical exposure. Private hangars with occasional use often exceed 20 years, while high-traffic commercial facilities might need recoating around the 15-year mark. Regular cleaning and inspections help maximize your floor’s life.
Yes, our aviation-grade epoxy systems are specifically formulated to resist Jet A-1, Avgas, hydraulic fluids, and Skydrol. We use specialized resins that don’t break down when exposed to these chemicals. Standard garage epoxy won’t work – you need aviation-grade materials that we engineer for continuous fuel exposure without degradation.
Most single-aircraft hangars take 3-5 days from start to finish. Larger commercial facilities take 1-2 weeks depending on size. We schedule work in phases so you can keep portions of your hangar operational. Our rapid-cure formulations allow limited foot traffic within 24 hours and full aircraft loads within 72 hours.
Not when properly textured. We add anti-slip aggregates to the topcoat that provide traction even when the surface is wet or has oil on it. You can choose texture levels based on your needs – light texture for smooth rolling of equipment or heavier texture for maximum slip resistance in maintenance areas.
We can in most cases. If your existing epoxy is still bonded to the concrete but showing wear or damage, we can resurface it. We’ll inspect your current floor, identify any problem areas, and recommend either spot repairs or full recoating. This costs significantly less than complete removal and replacement.
Yes, our systems comply with CASA Part 145 maintenance facility standards and AS 1940 requirements for flammable liquids storage. We provide documented fire resistance ratings and can install static-dissipative systems when required. You’ll receive all compliance documentation needed for inspections and regulatory audits.
Get Your Free Hangar Flooring Assessment
Your aircraft deserves flooring that protects your investment and meets aviation safety standards. Crystal Epoxy Flooring Ipswich provides CASA-compliant systems designed specifically for Queensland’s aviation facilities.
Contact us today:
📞 Call for 24/7 Aviation Emergency Response
✉️ Email for detailed quotes and technical specifications
📍 Serving Greater Ipswich and Southeast Queensland’s aviation corridor
Don’t let deteriorating concrete compromise your facility’s safety and compliance.
